DIY LED Appliance Bulb Replacement

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FlyingPenguin
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DIY LED Appliance Bulb Replacement

Post by FlyingPenguin »

Had to share this because I'm too busy patting myself on the back... :)

FIRST OFF: USE AT YOUR OWN RISK! This hack involves modifying a 120volt LED bulb. I can't be held responsible if you electrocute yourself, burn down the house, or create a temporal anomaly. You have been warned.

However this is pretty straight forward, doesn't involve messing with the internal wiring of the LED bulb, and there are only low voltages on the LED side of the unit.


My over-the-stove microwave has an appliance bulb (I usually install a 40W T8 Intermidiate Base). No one makes an LED replacement. Meanwhile because most people tend to slam the microwave door, that bulb lasts MAYBE 3 weeks.

I also have LED lights under all my counters, so I'd like to have a matching WHITE LED light under the microwave instead of the orange incandescent.

I've been all over appliance forums looking for a solution, and people are reporting that they have just had to hack their own bulbs, which is what I did:

FIRST you need an intermediate base to candelabra socket reducer because no one makes an intermediate base LED, but there's lots of candelabra base LED bulbs.. I bought this reducer from Amazon:
http://www.amazon.com/gp/product/B0067B ... UTF8&psc=1

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Then I looked around for a candelabra base LED with the shortest base containing the electronics (all candelabra bulbs are too tall but they can modified since most of the bulb is empty space and a plastic reflector). I found this 40w bulb at Lowes:
http://www.lowes.com/pd_394796-75774-LC ... d=50109728

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The bulb I bought was clear not frosted, but it's the same model, and it doesn't matter.

Then I snapped off the clear plastic "bulb" which is just glued on and easily came off.

Then I removed the plastic reflector lens which was attached with two jewelers size Phillips screws.

What you're left with is an LED bulb that is just slightly longer than the original T8 bulb (you'll want to put the screws for the reflector back in otherwise the base will come apart - in the photo below I haven't put the screws back).

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Even though all the light is shooting out the top flat end, there's more than enough light reflected around inside the bulb compartment of the microwave to provide plenty of light.

EDIT: I also placed a small sheet of aluminum foil above the bulb to help reflect more light down.

The only question is how it will hold up in the long run. The LED does get hot, and they warn you not to mount it in an enclosed area. However the bulb compartment is not enclosed - it's actually open and probably shares airflow with the vent.

EDIT: Still working fine 2 weeks later.

The only downside is the bulb (despite being dimmable) does not noticeably change brightness between the two brightness settings on the microwave (low & high). But that's fine with me.

Here's what it looks like - you can see how the light level and color nicely match the under-counter lighting:

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FlyingPenguin
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Post by FlyingPenguin »

If you're curious what's inside the base to bring the voltage down to the 3 volts each LED needs, here's a nice teardown of an LED candelabra bulb.

After watching this video, I think I could have easily modified my bulb with longer wires on the low voltage side and relocated the disc with the LEDs mounted on it so it was facing down. Might try that later.

<object width="640" height="360"><param name="movie" value="//www.youtube.com/v/pSBMa-RvI8M?version=3 ... ram><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="//www.youtube.com/v/pSBMa-RvI8M?version=3&hl=en_US" type="application/x-shockwave-flash" width="640" height="360" allowscriptaccess="always" allowfullscreen="true"></embed></object>
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“The Government of Spain will not applaud those who set the world on fire just because they show up with a bucket.” - Prime Minister of Spain, Pedro Sánchez

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Err
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Post by Err »

Nice work FP. You could probably make a diffuser to fit over the LED if you don't like it shooting straight out. I like how it looks though.
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FlyingPenguin
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Post by FlyingPenguin »

After watching that teardown video I think I'll build another one - taking my time - with the low voltage wires extended and then taking the LED assembly and rotating it 90 degrees to face down. It's light and the wires alone would hold it in place. I might then put a defuser over it or just leave the reflector assembly attached which also acts as a defuser.

At $10 - $13 a bulb, it's worth experimenting. Now that I know that the LED assembly is a separate unit on most of these, and only contains low voltage, there's lots of possibilities.
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“The Government of Spain will not applaud those who set the world on fire just because they show up with a bucket.” - Prime Minister of Spain, Pedro Sánchez

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vwkess
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Post by vwkess »

Just be careful you don't turn it into an unintentional radiator. Unfortunately a fair amount of these LED lights are noisy with RF. The length of wire can act as an antenna.... make us hams angry :)
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Post by FlyingPenguin »

Hmm. Didn't think of that. Actually it's working so well as is, there's really no need to take it apart. I put a piece of aluminum foil above it which reflects a bit more light downwards.
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normalicy
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Post by normalicy »

I just bought a fairly pricey microwave and was shocked to see that it still uses incandescent bulbs. I will likely be doing a similar mod soon enough.
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